I-High-I-Precision Welding

Amarobhothi Okushisela Azenzakalelayo afakwe uhlelo lokuqaphela umbono we-3D kanye nengalo yerobhothi enembayo enemba engu-±0.05 mm, eqinisekisa ukuqondana okunembile kwethoshi lokushisela ngomthungo we-weld kanye nokunciphisa ukungahambi kahle kanye nama-welds aphuthelwe.

I-Automatic Weld Seam Positioning, Akukho{0}}Ukunemba Okuphakeme Kwamathuluzi Adingekayo

Ngokuthembela kubuchwepheshe bokuskena umbono we-3D, irobhothi lingakwazi ukuhlonza ngokuzimele izindawo zokushisela kanye nokuma kwe-groove. Ingalungisa ngokuzenzakalela ukuchezuka kokuma ngisho noma izingcezu zokusebenza zibekwe kabi, izinto zokusetshenziswa zinokubekezelelwa kobukhulu, noma ukusebenzisa amathuluzi kunikeza ukunemba kokuma okumaphakathi. Lokhu kunciphisa kakhulu izindleko zokukhiqiza kanye nokufakwa kwezinto zamathuluzi futhi kuqede ukufundisa okwenziwa ngesandla kanye nezinqubo zokubeka amaphuzu.

Ukukhiqiza Okuguquguqukayo Ngokushintsha Kwemodeli Yomkhiqizo Osheshayo

Asikho isidingo sokwenza iphuzu-ngokufundisa{1}}iphuzu kanye nokuhlela kabusha lapho ushintsha ama-workpieces wokushisela. Isistimu yombono ingakwazi ukukhiqiza ngokuzenzakalelayo izindlela zokushisela ngemva kokuskena nokuqashelwa, ivumele ukushintsha komugqa wokukhiqiza phakathi nesikhathi esifushane. Ihlangabezana nezimfuneko zokukhiqiza eziguquguqukayo zokukhiqiza-okuhlukahlukene nezincane{5}}ezincane futhi iletha izinga eliphezulu lokusebenzisa imishini.

Umfanekiso 2.1 3D Wokulingisa Umdwebo

Isinyathelo 1: Ukuma kwe-Workpiece kanye Nokuqaliswa Kwezisetshenziswa

I-workpiece ezoshiselwa iqiniswe ngokuphephile esiteshini sokushisela. Imodeli 1820 3Irobhothi le-D vision welding liqeda amandla-lokuzihlola{3}}lodwa, futhi ikhamera yombono we-3D ingena kumodi yokulinda. Uhlelo lokulawula, umthombo wamandla wokushisela, indlela yokudla ngocingo kanye nezinhlelo zokufundisa konke sekumi ngomumo kanye kanye, kulinde umyalo wokuqala wokushisela.

Isinyathelo sesi-2: Qoqa Idatha ye-Weld Seam Contour nge-3D Vision Scanning

Idivayisi yokuskena yombono we-3D efakwe erobhothini yenze{1}}ukuskena okuyindilinga endaweni yokusebenza eqondiwe. Ithwebula ulwazi lwangempela-lwesikhathi sesithathu{4}}sohlangothi lwe-weld seam okuhlanganisa ukuma, ithrendi, ububanzi, ukuma kwe-groove nokuchezuka kobude, ibeka ngokunembile i-weld trajectory yangempela, futhi igwema ukuma okungalungile okubangelwa ukuchezuka kokubekwa kwe-workpiece kanye namaphutha obukhulu bezinto ezingenayo.

Isinyathelo sesi-3: Ukudluliselwa{1}}kwesikhathi Sangempela Kwedatha Ye-Weld Kukhompyutha Yokulawula Imboni

Idatha enkulu ye-3D yokuxhumanisa eqoqwe ngokuskena okubonakalayo idluliselwa ngesikhathi sangempela kukhompuyutha yokulawula yezimboni ngemigqa yokuxhumana, egcina ngokuhambisanayo izithombe zokuqala eziskeniwe kanye nemingcele yephoyinti lokushisela.

Isinyathelo sesi-4: I-Intelligent Computing kanye ne-Optimal Welding Trajectory Planning yiKhompyutha

Ikhompuyutha yokulawula izimboni ishumekwe nesoftware yenqubo yokushisela. Iqhuba ukuncishiswa komsindo, ukulungisa, ukuhlaziya kanye nokubala kudatha ye-weld ye-3D eqoqwe, iqhathanisa ngokuzenzakalelayo imingcele yenqubo yokushisela esethiwe, futhi ikhiqize umzila wokunyakaza we-robotic welding onembile futhi oqhubekayo ngokuhambisana nezinto zokusebenza kanye nezidingo zobuchwepheshe zokushisela. Ngaleso sikhathi, ihambisana nemingcele yenqubo ehambisanayo efana ne-welding current, i-voltage kanye nesivinini sokuphakela ucingo.

Isinyathelo sesi-5: Ukunyakaza Kwezinkinga Zekhompyutha kanye Nezimpawu Zokulawula Ukushisela

Ngemva kokuqedwa kokuhlelwa kwe-trajectory, ikhompuyutha ithumela ngokuvumelanisa iziyalezo zendlela kanye nemiyalo yepharamitha yenqubo yokushisela ohlelweni lokulawula irobhothi, futhi ixhuma umthombo wamandla wokushisela kanye nesiphakeli socingo ukuze{0}}ilungise amapharamitha wokushisela kusengaphambili.

Isinyathelo sesi-6: Irobhothi Isebenza Ngokuzenzakalelayo Ithoshi Lokushisela Ngokuhambisana Neziyalezo

Ngemva kokuthola amasignali okulawula, irobhothi elihlanganyelwe lokushisela lihamba ngokunembile kumzila ohleliwe. Ithoshi lokushisela elihlomile lihamba ngesivinini esingaguquki lilandela indlela yokushisela; i-wire feeder idla ngokuzinzile izintambo zokushisela ngokuvumelanisa, futhi ukuphuma komthombo wamandla okushisela kufane namanje welding kanye ne-voltage. Akukho{2}}umsebenzi ophathwa ngesandla wesikhathi sangempela odingekayo kuyo yonke inqubo.

Isinyathelo sesi-7: Ukuqedwa{1}}Kokunemba Okuphezulu Kokusebenza Kokushisela Okuzenzakalelayo

Ithoshi lokushisela lenza ukushisela okuhambisanayo ne-weld trajectory ehleliwe kanye{0}}nokulungisa isikhathi sangempela sokuchezuka kokubukwayo kuyo yonke inqubo. Ingakwazi ukulungisa ngokuzenzakalelayo indlela yokushisela ngisho noma kukhona ukufakwa kancane kwe-workpiece, ekugcineni ibone{2}}ukunemba okuphezulu{3}}okuphezulu kokushisela okuzenzakalelayo kwayo yonke i-weld seam. Ngemva kokuqeda ingxenye eyodwa yokushisela, irobhothi lingakwazi ukuya endaweni elandelayo yokushisela ngokohlelo bese liphinda lezi zinqubo ezingenhla. Ngemuva kokuthi zonke izinqubo seziqediwe, okokusebenza kusetha kabusha kumodi yokulinda ukuze kulinde umyalo wokusebenza olandelayo.

Umfanekiso 2.2 -Esayithini I-Physical Object Diagram

Umfanekiso 2.3 Vala-imidwebo yengxenye ngayinye

Umshini wokushisela we-MIG

I-wire feeder

I-wire spool

Robot electric control cabinet

Ukuhlolwa kombono we-3D

Isikhundla

Isisekelo sokuphakama esilungisiwe serobhothi

 

 

 

Ithoshi lokushisela le-MIG

 

 

Umboniso Wevidiyo

 

 

 

01/

Ukuzijwayeza kwemvelo:Sebenza endaweni eyomile, ephansi{0}}enothuli ukuze uvimbele umswakama noma amagesi abolayo ukuthi angathinti ukunemba kombono we-3D.

02/

Ukunikezwa Kokuqala:Linganisa inzwa yombono ye-3D kanye nengalo yomshini ngaphambi kokusetshenziswa kokuqala ukuze uqinisekise ukudluliswa kwedatha okushelelayo.

03/

Ukunakekela:Hlanza njalo ilensi yombono ye-3D futhi uhlole ukuzinza kwesekhethi yamandla ukuze welule impilo yemishini.

04/

Ukuqeqeshwa Kwabasebenzi:Ama-opharetha kufanele afunde izilungiselelo eziyisisekelo zepharamitha kanye nokuxazulula inkinga ukuze kugcinwe ukusebenza kahle.

Isingeniso Senkampani

 

 

 

 

U-Chuanglida ungumkhiqizi ochwepheshile wamasethi aphelele werobhothi le-spot welding kanye nomphakeli-wesiteshi sokusebenza sokushisela esisodwa. Amakhasimende angathenga amarobhothi ngokwehlukana noma akhethe ukuthola isisombululo sokulethwa kwe-turnkey esihlanganiswe ngokugcwele. Siyakwazi ukuhlinzeka ngezincwajana zomkhiqizo, imidwebo ye-3D CAD nemibiko yokuhlola umzimba werobhothi. Yonke imikhiqizo isebenzisa ukupakishwa okujwayelekile kokuthekelisa futhi ingathunyelwa emhlabeni wonke.

Ungathumela isicelo esiqondile sekhowutheshini, noma usithumelele imininingwane yenqubo yocezu lwakho lokusebenza ukuze uthole isisombululo sokukhetha esingokwezifiso.