Iyini i-Collaborative Welding Robot
Irobhothi Lokubambisana Lokushisela
Irobhothi elisebenzisanayo lokushiselaiyingalo yerobhothi ehlanganyelwayo efakwe isibhamu sokushisela ekugcineni kanye nokunikezwa kwamandla okushisela ngaphandle. Ihlanganisa ukulawula ukunyakaza kwerobhothi,{1}}inzwa ye-dimensional dimensional, umbono obonakalayo, kanye nobuchwepheshe bokulawula inqubo yokushisela. Iwumshini ozenzakalelayo ongaqedela ukucutshungulwa kwe-welding ngendlela efanayo nabantu endaweni yokusebenza okwabelwana ngayo ngaphandle kokuhlukaniswa okuqinile ngokomzimba.
Isimiso sokuSebenza se-Collaborative Welding Robot System
Yonke indawo yokusebenza incike endleleni yokunyakaza edidiyelwe yengalo yerobhothi, imingcele yenqubo yokuphakela amandla okushisela, nohlelo lokuphakela ngocingo, futhi incike kwisofthiwe yokufundisa ukugcina izinhlelo zokushisela, ukuzuza ukushisela okuzenzakalelayo okuqhubekayo nokuzinzile.
I-hardware eyinhloko iqukethe izigaba ezi-5:
- ingalo yerobhothi: ifakwe imojula yokuphepha yokulawula amandla, iphethe izibhamu zokushisela, izintambo, nezingxenye zokuzwa ukuze zinyakaze ngokunembile futhi zime eduze kwama-trajectories asethiwe okusebenza kwamaselula.
- Ukunikezwa kwamandla okushisela: Iyunithi yokunikeza amandla eyinhloko ye-arc welding ingakwazi ukuzinzisa i-voltage, ilungise i-welding current, i-voltage, isivinini sokuphakela ucingo, izinga lokugeleza kwegesi elivikelayo ngesikhathi sangempela, futhi ihambisane nezinqubo zokushisela ezihlukene ezifana ne-MIG/TIG/plasma.
- Isibhamu esishiselayo: ithuluzi elisetshenziswa ekugcineni kwengalo yerobhothi ukuqhuba okwamanje, ukuthutha igesi yokushisela igesi/igesi evikelayo, futhi yakhe ngokuqondile i-arc yokushisela ukuze iqedele ukuhlanganisa.
- I-wire feeder:okokusebenza okujwayelekile okuncibilikisa i-electrode welding (MIG), ekwazi ukudlulisa ngendlela efanayo intambo yokushisela eqinile/eguquguqukayo, ukusimamisa ubude be-arc, nokunciphisa isipatha sokushisela.
- Isofthiwe yenqubo yokufundisa elengayo+esekelayo:Isixhumi esibonakalayo sokufundisa sokudonsa nokuwisa, abashiseli bahudula futhi bewisa ingalo yerobhothi ukuze barekhode i-weld trajectory, eyakhelwe{0}}emtatsheni wezincwadi wepharamitha wokushisela.
I-Collaborative Welding Robot VS Industrial Welding Robot
| Into yokuqhathanisa | Irobhothi Lokubambisana Lokushisela | Irobhothi Lendabuko Yezimboni Zokushisela |
|---|---|---|
| Ukwenziwa Kwezinhlelo | Hudula-futhi{1}}ufundise ukuhlela. Ama-welders anesisekelo esiyiziro angakwazi ukuhlanganisa ngokuzimela futhi aguqule izinhlelo ngemva kwamahora ambalwa okuqeqeshwa, okuvumela ukugunyazwa okusheshayo kokushintshwa kokukhiqiza. | Khomba-ekukhomba{1}}iphoyinti lokuhlela / ukuhlela ungaxhunyiwe ku-inthanethi. Ama-opharetha adinga ukuba yingcweti yekhodi yamarobhothi; ubuchwepheshe buthatha amasonto kuya ezinyangeni, okuholela emjikelezweni omude wokugunyazwa wokushintsha ukukhiqizwa. |
| Isivinini sokusebenza / Umthwalo olinganiselwe | Isivinini esifakwe amasegimenti{0}}umsebenzi okhawulelwe onomthwalo olinganiselwe omncane uma kuqhathaniswa. Ifanele ama-workpieces amancane naphakathi{2}}nosayizi, amathoshi okushisela angasindi namasensa enzwa. | Ukusebenza okuqhubekayo{0}kwesivinini esiphezulu{1}okunamamodeli{1}}asindayo atholakalayo. Ilungele-ukukhiqizwa kwenqwaba yesikhathi eside kwamathuluzi asindayo nezinto zokusebenza ezinkulu. |
| Izidingo Zokuvikela Ukuphepha | Alukho ucingo lokuphepha oludingekayo ngemva{0}}kokuhlola ubungozi bendawo. Okwakhelwe-umkhawulo wokuphoqelela, ukumisa ukungqubuzana nokuvikelwa kokunciphisa isivinini; kudingeka kuphela isivikelo sendawo esilula. | Uthango olubiyelwe ngokugcwele lwezokuphepha, izikena zokuphepha kwendawo kanye nezitobhi eziningi zezimo eziphuthumayo ziyisibopho, ezidinga indawo eyodwa yokusebenza enezindleko eziphezulu zengqalasizinda yezinsiza zokuphepha. |
| Ukuhlala Kwesikhala Esiphansi | Umzimba werobhothi ongasindi osekela phansi, ohlanekezelwe kanye nokukhwezwa emaceleni. Ingafakwa kabusha ngokuqondile kuma-workstations akhona okwenziwa ngesandla anomsebenzi omncane wesikhala. | Idinga indawo yokusebenzela ezimele yodwa enemvume ephephile egciniwe ukuze abasebenzi bafinyeleleke futhi balungiswe, okuholela ekusetshenzisweni kwesayithi okuphansi. |
| Isamba Sezindleko Zokutshala | Intengo emaphakathi yokuthenga yerobhothi; azikho izindleko eziphakeme zengqalasizinda yocingo lokuphepha kanye nokugunyazwa okudidiyelwe, okuholela ezindlekweni eziphansi zokubuyisela emuva. | Intengo yeyunithi ephansi yerobhothi ngokwalo, nokho izindleko eziphelele ezihlanganisa ukubiyela ukuphepha, ubunjiniyela bomphakathi, ukuhlanganiswa kwesistimu yobungcweti kanye{0}}namasevisi ezinhlelo zesikhathi eside aphuma ngaphandle. |
| Imodi Yokukhiqiza Esebenzayo | Ukukhiqizwa okuguquguqukayo okufaka izinhlobo eziningi zemikhiqizo, osayizi beqoqwana abancane kanye nokushintshwa kwe-oda okuvamile. | Ukukhiqizwa kwenqwaba yomugqa wokuhlanganisa ojwayelekile onezinhlobo ezimbalwa zemikhiqizo, amavolumu amaqoqo amakhulu kanye nokucaciswa kwepiece workpiece engashintshi. |
Ukuzijwayeza kanye nezimo zokujwayela zerobhothi elisebenzisanayo lokushisela
Izimo zokukhetha amarobhothi okushisela asebenzisanayo:
- Kunezigaba eziningi zemikhiqizo kanye nokukhiqizwa kweqoqo elilodwa elincane, okudinga ukushintshwa njalo kweziqephu zokusebenza ezicutshunguliwe.
- Kunokulahlekelwa okukhulu kwabashiseli embonini, ubunzima ekuqasheni nasekugcineni abasebenzi, kanye negebe elikhulu lomthamo wokushisela ngezandla.
- Ivolumu ye-oda ishintshashintsha kakhulu, futhi kuyadingeka ukukhulisa noma ukunciphisa umthamo wokukhiqiza ozenzakalelayo, ongakwazi ukulungisa umugqa wokuhlanganisa.
- Ukucutshungulwa kwezingxenye ezincane nezimaphakathi, -ezinesisindo socezu kanye nosayizi ngaphakathi kobubanzi bomthwalo wengalo ohlanganyelwe kanye ne-radius yokusebenza.
- Isiteshi sokuxuba umshini sidinga abashiseli ukuthi balayishe ngokuhambisanayo, bapholise, futhi balungise ukushisela, kuyilapho amarobhothi enza imisebenzi yokushisela ngokubambisana.
- Indawo yokwakha ishabhu iminyene, azikho izindawo ezingenzi lutho zokwakha izindawo zokusebenza zokuvikela amarobhothi.
Izimo ezingafanele ukusebenzisa amarobhothi okushisela ahlanganyelwe:
- Ukukhiqizwa kwesisindo esikhulu sengxenye eyodwa (amarobhothi ezimboni zendabuko anezindleko eziphansi zokukhiqiza ucezu ngalunye).
- Isidingo sokushisela okunembayo okuphezulu kwezindiza, ezempi nakwezinye izimboni sidinga izendlalelo eziningi kanye nokushisela kwamapuleti aminyene, nokulawula okuqinile kokuvumelana kwe-weld kanye nokuguqulwa.
- Izingxenye ezinkulu zesakhiwo{0}}ezisindayo ezinesisindo socezu lokusebenza nosayizi owedlula umthwalo olinganiselwe kanye nerediyasi enkulu yokusebenza yerobhothi elihlanganyelwe.
- Ama-workpieces ahlanzekile angawona{0}ajwayelekile{1}}esikhathi esisodwa, awekho ama-oda ayimpinda, imvamisa ephezulu yezinguquko zonyaka zokukhiqiza, futhi azikho izinqubo zokushisela ezisebenziseka kabusha.
- Isivinini esikhulu se-laser welding mass line linezidingo eziqinile zejubane lomugqa wokushisela.
Inqubo yokushisela nezinto ezihambisanayo
| Inqubo yokushisela | Insimbi Yekhabhoni | Insimbi engagqwali | I-aluminium Alloy | Amanothi Okwengeza |
|---|---|---|---|---|
| I-MIG/GMAW (I-Gas Metal Arc Welding) | ★★★★★ | ★★★★★ | ★★★★☆ | Inqubo evamile yokushisela okuhlanganyelwe, efaka ukuthunywa okulula nokusebenza kahle okuphezulu sekukonke. I-porosity ijwayele ukwenzeka ngesikhathi sokushiselwa kwe-aluminium ingxubevange, ngakho-ke ukunikezwa kwamandla okushaywayo kuyadingeka. |
| I-TIG/GTAW (I-Gas Tungsten Arc Welding) | ★★★★ | ★★★★★ | ★★★★☆ | Iletha ukubukeka okuhle kwe-weld nge-spatter encane, efanele izingxenye{0}}ezinezindonga eziqondile. Ijubane layo lokushisela lihamba kancane, futhi ukunemba okuphezulu kuyadingeka ukuze{2}}igebe elilingana lezinto zokusebenza. |
| I-Laser Welding | ★★★ (Amamodeli{0}}Aphezulu) | ★★★ (Amamodeli{0}}Aphezulu) | ★★★ (Amamodeli{0}}Aphezulu) | Inesivinini esisheshayo sokushisela kanye ne-thermal deformation encane. Indawo yokusebenza ye-laser ephelele ibandakanya izindleko eziphakeme kakhulu futhi isebenza kuphela-ezingxenyeni ezinemba eliphezulu. |
| I-Plasma Welding | ★★★ | ★★★ | ★★ | Inqubo eyisipesheli eyisipesheli, esetshenziselwa kuphela ukuhlanganisa okunembayo kokushisela ezingxenyeni ezincanyana{{0}ezinezindonga ezingasebenzi kahle. |
Kumajoyinti ekhona{{0}esiyodwa}yepasi kanye nokushisela kwezinqe zamapuleti amapuleti amagqinsi amancane namaphakathi, irobhothi elihlanganyelwayo likwazi ukwenza ama-batch machining ezinzile ngaphandle kokuphakelwa kwezinzwa ezengeziwe.
Uma wenza-ungqimba oluningi-lokushisela{1}}kumapuleti anogqinsi oluyi-6 mm noma ngaphezulu, irobhothi elihlanganyelwe lokushisela lidinga ukufaniswa nesistimu yezinzwa ze-weld seam kanye{3}}nezinto zokumisa{3}}ezinembe kakhulu. Ukucushwa okunjalo kunganxephezela ukuchezuka kwegebe lomhlangano we-workpiece, ngaleyo ndlela kuvimbele ukulimala okujwayelekile kokushisela okuhlanganisa i-weld bead offset kanye nokuhlanganisa okungaphelele.
Umkhawulo wezobuchwepheshe ogqame kakhulu usekushiseleni-kwezendlalelo eziningi-ezinzima kakhulu-ezisindayo ezingaphezu kuka-20 mm. Ngaphansi kwalezi zimo zokusebenza, irobhothi elihlanganyelwe lokushisela livinjwa amandla okulayisha anganele kanye nokuqina kwesakhiwo kwengalo yalo ehlanganyelwayo, okuvamise ukukhiqiza ukudlidliza futhi kubeke engcupheni ukunemba okuphelele kokushisela.
Ngamafuphi, amarobhothi okushisela ahlanganyelwe aphula isikhala kanye nemingcele yokuphepha yezinto ezivamile zokushisela ezimbonini, ahlanganisa ukusebenzisana komuntu{0}}nomshini ovumelana nezimo, izindleko eziphansi zoshintsho kanye nokusebenza okulula. Zixazulula kahle izindawo ezibuhlungu-zokucubungula amaqoqo amancane-okuningi, ukushoda kwamashisela kanye nesikhala esilinganiselwe sokusebenzela esibhekene namabhizinisi amaningi amancane naphakathi{4}}okukhiqiza.
Nakuba amarobhothi okushisela asebenzisanayo engakwazi ukufaka ngokugcwele-amarobhothi embonini asindayo{1}}okukhiqiza okukhulu kanye{2}}nokunemba kwepuleti eliwugqinsi, asephenduke isixazululo esithandwayo se-lightweight automated welding yezimo zokukhiqiza ezivumelana nezimo. Isekelwa i-MIG evuthiwe, i-TIG kanye nezinqubo zokushisela ze-laser/plasma ezisizayo, ezibhangqwe namamojula wokulandela umthungo kanye namamojula okuzwa amandla, uchungechunge lwethu lokushisela oluhlanganyelwe luletha ikhwalithi yokushisela ezinzile, engaguquki ngokushintsha kokukhiqiza okusheshayo.
Uma ukhathazwa ukusebenza kahle kokushisela okwenziwa ngesandla okungazinzile, ukushintshwa komkhiqizo okuvamile noma indawo yefekthri enganele, uhlelo lwethu lwamarobhothi lokushisela oluhlanganyelwayo lungenziwa ngendlela oyifisayo ngokuya ngosayizi wakho wesiqeshana sokusebenza, isidingo sempahla kanye nenqwaba. Xhumana nethimba lethu lezobuchwepheshe ukuze uthole{1}}ukuhlelwa kwesakhiwo sendawo yokusebenza, ukuhlola inqubo kanye{2}}nezisombululo zokuguqula ukhiye othomathikhi wokumisa we-stop turnkey.
